Abstract: In this study, material removal mechanism and process stability limits during wire electrical discharge machining (WEDM) of fully hardened EN31 die steel using a ∅ 0.25 mm zinc-coated brass wire have been investigated. A controlled parametric matrix was employed to evaluate the individual and synergistic effects of pulse-on time (Ton), pulse-off time (Toff), servo voltage (Sv), wire feed rate (Wf), wire tension (Wt) and wire polarity (Wp)....
Keywords: Wire EDM; EN31 alloy steel; Material removal rate; Pulse-on time; Duty cycle; Spark erosion
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